Variable Speed Drives
Variable Speed Drives
COURSE CODE: KCVSDR-02
Credit Value: 2.0
Course Description:
This course provides training on variable frequency drives (VFDs). It includes “hands-on” demonstrations for skills improvement and is specifically designed for maintenance technicians and others working in industrial plants or wherever variable speed control applications are found. It also provides great refresher training for experienced electricians and engineers.
Electrical hazards, lockout-tagout, personal protective equipment and insulated tools
Functions of VFD
Motion control/motor speed, air flow/liquid flow/pressure control, eliminating the need for variable transmission or sheave, variable vanes or dampers on fans, variable valves on pumps
Benefits of using a VFD
Energy savings, easier maintenance, enhanced system monitoring
Load types
Constant torque–conveyors, positive displacement pumps, superchargers, variable torque– centrifugal fans or pumps, saws, routers, planers
VFD options
Bypass—two or three contactor style, disconnect switch style, soft starter, fusing VFD or bypass protection, motor overload device, transient protection, auxiliary relays, powerline phase reversal detection
Installation of a VFD
Environmental concerns, clearances, conduit entry
Customer connections
Safety circuit, start/stop, jog, status indication, fault indication, remote speed reference, monitoring of motor parameters)
Wiring and grounding VFDs
Induced signals, inductive, capacitive, incoming powerline wiring, motor (load) wiring, control wiring, proper grounding methods
Controlling a VFD
Keypad controls, terminal strip control (automatic and manual),bus communication control, open loop control, manual operation, automatic operation, sensor-less flux vector, closed loop control, Pi loop configuration, sensor or transducer feedback, motor shaft encoder feedback
VFD setup, programming and troubleshooting
The importance of monitoring the VFD, maintenance, considerations for a VFD, identifying and isolating a VFD problem from a motor problem, troubleshooting the most common VFD problems.